2-5 Ton Manual Pallet Truck
The 2-5 Ton Manual Pallet Truck is a practical and cost-effective solution for moving palletized goods over short distances. Designed for warehouses, factories, supermarkets, logistics centers, distribution facilities and loading areas, this hand pallet truck provides simple manual operation without requiring fuel, electricity or complicated maintenance.
With 2,000 kg, 3,000 kg and 5,000 kg load capacities, the series covers a wide range of material handling requirements. Different fork lengths, low-profile configurations and wheel materials are available, allowing users to select the right configuration according to pallet size, load weight, floor conditions and working environment.
Key Features
1. Stable and Safe Operation
The manual pallet truck features a stable chassis and reliable hydraulic lifting system, allowing operators to lift and move palletized loads smoothly. Its straightforward operating design requires minimal training, making it suitable for daily warehouse and factory operations.
2. 2-5 Ton Load Capacity
The series includes 2 ton, 3 ton and 5 ton manual pallet trucks, providing suitable options for both standard warehouse applications and heavy-duty material handling.
2 Ton: Suitable for general warehouse and supermarket applications
3 Ton: Designed for heavier pallets and more demanding handling operations
5 Ton: Heavy-duty option for high-load industrial material handling
3. Multiple Fork Length Options
Different fork lengths are available to accommodate various pallet sizes and handling requirements. Standard configurations include 1100 mm and 1200 mm forks, while selected 3 ton models can be equipped with 1600 mm, 1800 mm or 2000 mm extended forks.
4. Multiple Wheel Options
Different wheel materials are available depending on the working environment and floor conditions:
Nylon wheels – suitable for general warehouse applications
Polyurethane wheels – provide smooth operation and reduced floor noise
Aluminum-core rubber wheels – offer good cushioning and floor adaptability
Solid iron wheels – designed for demanding heavy-duty applications
This allows users to select a suitable wheel configuration according to floor conditions, load requirements and operating environment.
5. Low-Profile Options
The DF20550S and DF20685S low-profile models are designed for applications where pallets have a lower-than-standard entry height. They provide greater flexibility when handling special pallets or loads with limited ground clearance.
6. Compact and Flexible Design
The compact structure makes the hand pallet truck easy to operate in narrow warehouse aisles, loading areas and production spaces. Its manual operation also eliminates the need for charging infrastructure or electrical power.
7. Economical and Easy to Maintain
Compared with electric material handling equipment, a manual pallet truck has a simple mechanical structure and does not require batteries, motors or charging systems. This helps reduce initial investment, energy consumption and routine maintenance costs.
Available Capacities and Configurations
| Capacity | Main Models | Fork Length | Wheel Options |
|---|---|---|---|
| 2 Ton | DF20550 / DF20685 | 1100 / 1200 mm | Nylon / PU / Aluminum-core rubber |
| 2 Ton Low Profile | DF20550S / DF20685S | 1100 / 1200 mm | Nylon |
| 3 Ton | AC30550 / AC30685 | 1100 / 1200 mm | Nylon / PU / Aluminum-core rubber |
| 3 Ton Extended | AC30685I | 1600 / 1800 / 2000 mm | Nylon |
| 5 Ton | AC50550 / AC50685 | 1100 / 1200 mm | Nylon / Solid iron |
Technical Specifications
| Specification | 2 Ton | 3 Ton | 5 Ton |
|---|---|---|---|
| Rated Capacity | 2,000 kg | 3,000 kg | 5,000 kg |
| Fork Length | 1100 / 1200 mm | 1100 / 1200 mm | 1100 / 1200 mm |
| Extended Fork Length | — | 1600 / 1800 / 2000 mm | — |
| Fork Min. Height | 85 mm | 85 mm | 85 mm |
| Max. Lift Height | 195 mm | 195 mm | 195 mm |
| Wheel Options | Nylon / PU / Aluminum-core Rubber | Nylon / PU / Aluminum-core Rubber | Nylon / Solid Iron |
| Low-Profile Option | Available | — | — |
Applications
The 2-5 Ton Manual Pallet Truck is suitable for:
Warehouses
Factories
Supermarkets
Logistics centers
Distribution centers
Loading and unloading areas
Manufacturing facilities
Short-distance material handling
Palletized goods transportation
For standard warehouse operations, the 2 ton manual pallet truck provides an economical solution. When heavier loads need to be handled, the 3 ton and 5 ton hand pallet trucks offer greater load capacity and stronger handling performance.
How to Choose the Right Manual Pallet Truck?
Choosing the right model mainly depends on load capacity, pallet dimensions, fork length, floor conditions and required ground clearance.
For general warehouse handling:
A 2 ton manual pallet truck is usually sufficient for standard palletized goods.
For heavier industrial loads:
A 3 ton model provides additional load capacity for factories and demanding material handling applications.
For very heavy loads:
A 5 ton manual pallet truck is suitable for heavy-duty industrial applications where higher lifting capacity is required.
For low-clearance pallets:
Choose a low-profile model such as the DF20550S or DF20685S.
For oversized pallets:
The 3 ton extended-fork AC30685I configuration can be equipped with 1600 mm, 1800 mm or 2000 mm forks.
FAQ
Q1: What is the maximum capacity of this manual pallet truck series?
The series covers 2 ton, 3 ton and 5 ton capacities, with the maximum rated capacity reaching 5,000 kg.
Q2: What is the standard fork length?
Standard fork lengths are 1100 mm and 1200 mm, depending on the model.
Q3: Are longer forks available?
Yes. The 3 ton AC30685I model can be configured with 1600 mm, 1800 mm or 2000 mm forks for oversized pallet handling.
Q4: What wheel types are available?
Depending on the model, options include nylon, polyurethane, aluminum-core rubber and solid iron wheels.
Q5: Is a low-profile version available?
Yes. The 2 ton DF20550S and DF20685S models are available as low-profile manual pallet trucks.
Q6: Is a manual pallet truck suitable for short-distance transportation?
Yes. It is particularly suitable for frequent short-distance pallet movement, warehouse handling and loading and unloading operations.
Why Choose Our 2-5 Ton Manual Pallet Truck?
With multiple capacities, fork lengths and wheel configurations, this manual pallet truck series can meet different material handling requirements without unnecessarily increasing equipment costs. The simple mechanical design, compact structure and easy maintenance make it a practical choice for businesses looking for a reliable and economical hand pallet truck.
Get a Manual Pallet Truck Quote
Looking for a 2 ton, 3 ton or 5 ton manual pallet truck for your warehouse, factory or logistics operation?
Contact us to discuss your required capacity, fork length, wheel type and application. We can recommend the appropriate configuration for your material handling needs and provide a quotation.

