2.5 Ton Fully Electric Stand-On Stacker for Heavy-Duty Material Handling
The 2.5 Ton Fully Electric Stand-On Stacker is designed for businesses that require higher load capacity and stronger pallet handling performance.
With a rated load capacity of 2,500 kg, this heavy-duty electric stacker combines fully electric travel and lifting with a comfortable stand-on operating platform, allowing operators to ride on the machine during material transportation.
A major feature of this model is its heavy-duty forged forks. Compared with the integrated forks used on the 2 ton model, the forged fork construction provides a stronger load-bearing structure and is better suited to handling heavier palletized goods and demanding working conditions.
Together with the reinforced C-shaped mast, stable four-wheel chassis, energy-efficient electric system, and wide anti-slip platform, the 2.5 ton model provides a reliable solution for heavy-duty warehouse and industrial material handling.
Fully Electric Travel and Lifting
The stacker uses a fully electric travel and lifting system, reducing the physical effort required from the operator and improving handling efficiency.
Electric travel provides smooth and controlled movement, while the electric lifting system enables fast and efficient pallet lifting and lowering.
The electric system provides:
Smooth electric travel
Efficient lifting performance
Low operating noise
Reduced operator effort
Lower energy consumption
Improved handling efficiency
This makes the 2.5 ton stand-on electric stacker suitable for frequent pallet transportation, stacking, and internal material movement.
Comfortable Stand-On Operation
The stand-on operating platform allows the operator to ride on the machine instead of walking behind it throughout the entire operation.
This design is particularly useful when heavy pallets need to be transported repeatedly or over longer distances.
The stand-on configuration can help:
Reduce unnecessary walking
Reduce operator fatigue
Improve transportation efficiency
Increase productivity during repetitive handling
Provide a more comfortable operating experience
The wide anti-slip platform provides a stable standing area and supports comfortable operation during extended working periods.
2,500 kg Heavy-Duty Load Capacity
With a rated load capacity of 2,500 kg, this model is designed for heavier pallet handling requirements.
The additional capacity makes it suitable for applications where a 2 ton stacker may not provide sufficient load capacity.
Typical applications include:
Heavy pallet transportation
Warehouse stacking
Manufacturing material handling
Production-line material supply
Logistics and distribution
Heavy industrial goods handling
The actual allowable load depends on lifting height, load center, mast configuration, pallet dimensions, and operating conditions.
Heavy-Duty Forged Forks
One of the most important differences between the 2.5 ton and 2 ton models is the fork construction.
The 2.5 ton stand-on electric stacker uses forged forks, while the 2 ton model uses an integrated fork structure.
Forged forks are manufactured through a forging process that forms the metal under high pressure, producing a strong and durable fork structure.
The forged fork design provides:
Stronger structural strength
Higher load-bearing capability
Better resistance to heavy-duty working conditions
Reliable support for heavier pallet loads
Improved durability for demanding applications
For customers who frequently handle heavier pallets or require higher load-bearing performance, the forged fork configuration provides an important advantage.
The actual load capacity and allowable working conditions should always follow the manufacturer's rated specifications and load capacity chart.
Load Capacity Chart
| Lifting Height | Rated Load Capacity |
|---|---|
| [2000] mm | [2,500 ]kg |
| [2500] mm | [2000] kg |
| [3000] mm | [1200] kg |
| [3500] mm | [800] kg |
| [4000] mm | [600] kg |
| [5000] mm | [300] kg |
Note: Actual allowable load capacity depends on lifting height, load center, mast configuration, pallet dimensions, and operating conditions.
C-Shaped Reinforced Mast for Stable Lifting
The stacker features an optimized C-shaped reinforced mast designed to provide stable lifting performance and reliable load support.
The reinforced mast structure works together with the heavy-duty forged forks to support heavier pallet handling requirements.
Key benefits include:
Reinforced mast construction
Stable lifting performance
Reliable load support
Smooth lifting and lowering
Suitable for different lifting-height configurations
Different mast and lifting-height configurations can be selected according to warehouse rack height and application requirements.
Mast and Lifting Height Options
Different lifting heights allow the 2.5 ton stand-on electric stacker to meet various storage and stacking requirements.
| Mast Type | Lifting Height | Overall Height | Recommended Use |
| [Duplex] | [2000 mm] | [1560 mm] | Low-Level Stacking & Material Handling |
| [Duplex] | [2500 mm] | [1760 mm] | Standard Warehouse Stacking |
| [Duplex] | [3000 mm] | [2000 mm] | Standard Warehouse Stacking |
| [Triplex] | [3500 mm] | [1800 mm] | High-Level Rack Stacking |
| [Triplex] | [4000 mm] | [1960 mm] | High-Bay Warehouse Storage |
| [Triplex] | [4500 mm] | [2100 mm] | High-Bay Warehouse Storage |
| [Triplex] | [5000 mm] | [2330 mm] | Very High-Bay Warehouse Storage |
| [Triplex] | [5500 mm] | [2500 mm] | Very High-Bay Warehouse Storage |
The actual lifting height options and corresponding load capacity should be confirmed according to the selected mast configuration.
Stable Four-Wheel Chassis
The optimized four-wheel chassis provides a stable foundation for traveling, lifting, and heavy pallet handling.
The four-wheel structure helps provide stable movement and reliable support during warehouse operations.
It is designed to support:
Stable traveling
Controlled turning
Reliable pallet handling
Improved overall stability
Safer material handling
The chassis works together with the reinforced mast and heavy-duty fork structure to provide a stable system for heavier loads.
Low Energy Consumption and Low Noise
The electric components are professionally matched to improve operating efficiency and reduce unnecessary energy consumption.
The fully electric system provides a cleaner and quieter solution for indoor material handling compared with conventional fuel-powered equipment.
Key benefits include:
Low energy consumption
Low operating noise
Efficient electric lifting
Smooth travel
Reduced operating effort
Suitable for indoor warehouse environments
Battery and Charging
The battery system provides power for electric travel and lifting.
Battery type and capacity can be selected according to the machine configuration and working requirements.
| Item | Specification |
| Battery Type | [Lead Acid] |
| Battery Voltage | [48] V |
| Battery Capacity | [20] Ah |
| Charger | [Available] |
| Charging Time | [6-8 Hour] |
| Operating Time | [3 Hour] |
The appropriate battery configuration can be selected according to daily operating hours, travel distance, workload, and charging conditions.
Wide Anti-Slip Stand-On Platform
The wide anti-slip stand-on platform provides a stable and comfortable operating area for the driver.
Unlike a conventional walkie stacker, the operator can ride on the platform during transportation instead of walking behind the machine.
This is particularly beneficial for:
Frequent pallet handling
Longer internal transport distances
Large warehouses
Distribution centers
Repetitive heavy-load transportation
The anti-slip surface helps improve foot stability and operating comfort.
Safety Design
The 2.5 ton stand-on electric stacker is designed with structural and operational features to support safe heavy-load handling.
Depending on the actual configuration, safety-related features may include:
| Safety Feature | Function |
| Emergency Stop | Quickly stops machine operation when required |
| Braking System | Provides controlled stopping during travel |
| Anti-Slip Platform | Improves operator foot stability |
| Four-Wheel Chassis | Provides stable machine support |
| Reinforced Mast | Supports stable lifting |
| Forged Forks | Provides strong support for heavy loads |
| Controlled Lifting & Lowering | Helps provide smooth load movement |
| Battery Protection | Helps protect the electrical system |
| Load Protection | Supports operation within rated capacity |
Actual safety equipment should be confirmed according to the selected configuration.
Product Specifications
| Specification | Details |
| Product Type | Fully Electric Stand-On Stacker |
| Model | [CDD25] |
| Rated Load Capacity | 2,500 kg |
| Load Center | [500] mm |
| Lifting Height | [3000] mm |
| Overall Length | [2397] mm |
| Overall Width | [850] mm |
| Overall Height | [2000] mm |
| Fork Type | Heavy-Duty Forged Forks |
| Fork Length | [1200] mm |
| Fork Width | [200] mm |
| Minimum Turning Radius | [1500] mm |
| Travel Speed | [6] km/h |
| Lifting Speed | [100] mm/s |
| Lowering Speed | [100] mm/s |
| Drive Motor | [2000KW] |
| Lifting Motor | [3000KW] |
| Battery Type | [Lead Acid] |
| Battery Capacity | [20] Ah |
| Charger | [Available] |
| Brake System | [Electronic] |
| Wheel Type | [UP] |
| Stand-On Platform | Wide Anti-Slip Platform |
| Net Weight | [650] kg |
Core Advantages
1. 2,500 kg Heavy-Duty Load Capacity
Provides a higher rated load capacity for handling heavier pallets and industrial materials.
2. Heavy-Duty Forged Forks
The forged fork construction provides stronger structural strength and reliable load-bearing performance compared with the integrated fork structure of the 2 ton model.
3. Fully Electric Operation
Electric travel and lifting reduce manual effort and provide smooth, efficient, and low-noise operation.
4. Comfortable Stand-On Design
The operator can ride on the machine during transportation, reducing unnecessary walking and physical fatigue.
5. Wide Anti-Slip Platform
Provides a stable standing area for improved operator comfort and operating stability.
6. Reinforced C-Shaped Mast
Provides stable lifting performance and reliable support for heavy pallet handling.
7. Stable Four-Wheel Chassis
Provides stable traveling and handling performance during heavy-load operations.
8. Energy-Efficient System
Professionally matched electric components help reduce energy consumption and operating costs.
Why Choose the 2.5 Ton Stand-On Electric Stacker?
The 2.5 Ton Stand-On Electric Stacker is designed for customers who need higher load capacity and stronger fork performance for demanding material handling applications.
Compared with the 2 ton model, the 2.5 ton version provides:
Higher 2,500 kg rated load capacity
Heavy-duty forged forks
Stronger fork load-bearing structure
Better suitability for heavier pallet loads
Fully electric travel and lifting
Comfortable stand-on operation
Reinforced C-shaped mast
Stable four-wheel chassis
The forged fork design is especially valuable for applications where fork strength and heavy-load handling are important considerations.
Typical Applications
Warehouse & Storage
Suitable for heavy pallet stacking, rack loading, internal transportation, and warehouse material handling.
Manufacturing
Ideal for moving heavy raw materials, components, finished products, and production-line supplies.
Logistics & Distribution
Suitable for frequent transportation of heavy palletized goods in distribution centers and logistics warehouses.
Retail & Wholesale
Used for handling heavier palletized products between storage areas, warehouse zones, and order preparation areas.
OEM and Customization
We can provide customized configurations according to different material handling requirements.
Available options may include:
Machine color
Logo and branding
Nameplate and labels
Forged fork configuration
Fork dimensions
Lifting height
Mast configuration
Battery type and capacity
Charger configuration
Stand-on platform configuration
Packaging
Other application-specific requirements
OEM and customized solutions are available depending on model and order requirements.
FAQ
Is the 2.5 Ton Stand-On Stacker fully electric?
Yes. The machine uses electric travel and lifting systems to reduce manual handling effort and improve operating efficiency.
What is the load capacity?
The rated load capacity is 2,500 kg / 2.5 tons under the specified working conditions.
What is the difference between the 2 ton and 2.5 ton models?
The 2.5 ton model provides a higher 2,500 kg load capacity and uses heavy-duty forged forks, while the 2 ton model uses an integrated fork structure. The forged forks provide stronger structural support and are better suited to heavier-duty pallet handling.
What are forged forks?
Forged forks are manufactured through a forging process that forms the metal under high pressure, producing a strong and durable fork structure suitable for demanding load-bearing applications.
Are forged forks stronger than integrated forks?
The forged fork structure is designed to provide stronger structural strength and load-bearing performance. However, actual allowable load capacity must always be determined according to the manufacturer's rated specifications and load capacity chart.
Is the 2.5 ton model suitable for heavy pallets?
Yes. With a 2,500 kg rated capacity and heavy-duty forged forks, it is designed for applications involving heavier palletized goods and demanding material handling conditions.
What is the difference between a walkie and stand-on electric stacker?
A walkie stacker requires the operator to walk behind or beside the machine, while a stand-on stacker allows the operator to ride on the operating platform. The stand-on configuration is especially suitable for frequent or longer-distance transportation.
What lifting heights are available?
Different lifting heights can be configured according to the selected mast. Please contact us for available lifting heights and corresponding load capacity charts.
Can the load capacity change at different lifting heights?
Yes. Allowable load capacity may vary depending on lifting height, load center, mast configuration, pallet dimensions, and other operating conditions.
Is the stand-on platform anti-slip?
Yes. The machine is equipped with a wide anti-slip stand-on platform designed to provide a stable and comfortable operating area.
Can the 2.5 ton stand-on stacker be customized?
Yes. Depending on the model and order requirements, customization may include color, logo, fork dimensions, lifting height, mast configuration, battery, charger, platform, and packaging.
Product Summary
The 2.5 Ton Fully Electric Stand-On Stacker combines 2,500 kg load capacity, heavy-duty forged forks, fully electric travel and lifting, comfortable stand-on operation, reinforced C-shaped mast, stable four-wheel chassis, and a wide anti-slip platform to provide a reliable solution for heavy-duty material handling.
Its forged fork design is a key advantage for customers who require stronger fork construction and higher load-bearing performance when handling heavier palletized goods.
The machine is suitable for warehouses, manufacturing facilities, logistics and distribution centers, and other industrial environments where heavy pallets need to be transported and stacked efficiently.
Request a Quote
Looking for a 2.5 Ton Stand-On Electric Stacker for heavy-duty warehouse or industrial material handling?
Send us your requirements, including:
Required lifting height
Pallet size
Load weight
Warehouse aisle width
Daily operating hours
Travel distance
Battery requirements
Working environment
Our team can recommend the appropriate configuration and provide a quotation.
