1 Ton Fully Electric Truck Mounted Stacker & Self-Loading Stacker
The 1 Ton Fully Electric Truck Mounted Stacker is a specialized Truck Mounted Stacker designed for mobile pallet handling, delivery and self-loading applications.
Unlike conventional warehouse stackers, this machine is designed to travel together with a delivery truck and provide pallet handling capability at the destination.
As a Self-Loading Stacker, it allows delivery operators to carry their own pallet handling equipment with the vehicle, reducing dependence on forklifts or unloading equipment at customer locations.
With a rated load capacity of 1,000 kg, the machine combines fully electric travel and lifting, a 48V DC brushless drive system, compact dimensions, lightweight construction and improved passability.
Its dedicated truck-mounted design also incorporates a free lifting height, movable center wheel, widened shock-absorbing universal wheels and center-wheel anti-disengagement protection.
The machine can be disassembled and packed for transportation. According to the specified packing configuration, up to 36 units can be loaded into a 20-foot container.
This makes it a practical solution for truck-mounted material handling, self-loading pallet delivery and mobile logistics operations.
Self-Loading Stacker for Mobile Pallet Handling
The Self-Loading Stacker concept is one of the main advantages of this product.
In conventional delivery operations, a truck may arrive at a customer location with palletized goods but without suitable unloading equipment.
The operator may then need to depend on:
Customer forklifts
Loading dock equipment
Manual pallet handling
External unloading services
A Self-Loading Stacker provides another solution.
The stacker travels with the delivery vehicle and can be used to unload and move palletized goods when required.
This makes the machine particularly suitable for:
Last-mile pallet delivery
Distribution services
Delivery trucks
Retail distribution
Industrial product delivery
Warehouse-to-customer transportation
The equipment essentially combines transportation and pallet handling capability into one mobile delivery solution.
Fully Electric Travel and Lifting
The 1 Ton Truck Mounted Stacker features fully electric travel and lifting.
Both the driving system and lifting system are electrically powered.
The operator can control:
Forward travel
Reverse travel
Fork lifting
Fork lowering
Braking
Direction control
through the operating control system.
Unlike manually operated stackers, the operator does not need to manually push the machine or pump the forks.
This reduces physical effort and makes repeated pallet handling more convenient.
For delivery applications involving multiple stops, the fully electric design can help improve operator comfort and handling efficiency.
48V DC Brushless Drive System
The truck mounted stacker uses a 48V DC brushless control system.
The brushless drive system eliminates the need for regular carbon brush replacement, reducing maintenance requirements over the service life of the drive system.
According to the product design, the brushless motor can provide approximately 20% lower energy consumption compared with traditional brushed motors.
Main Advantages
48V DC brushless drive
No carbon brush replacement
Lower maintenance requirements
Efficient power transmission
Lower energy consumption
Smooth electric travel
Suitable for mobile delivery applications
For a Truck Mounted Stacker, low maintenance and efficient operation are especially valuable because the machine may be used at multiple delivery locations.
1,000 kg Load Capacity
The machine provides a rated load capacity of up to 1,000 kg / 1 ton.
It is designed for palletized goods commonly handled in logistics and delivery applications.
Typical loads may include:
Industrial products
Carton goods
Retail products
Manufacturing components
Building materials
Food and beverage products
General palletized cargo
The actual allowable capacity depends on the lifting height, load center, mast configuration and operating conditions.
Load Capacity Chart
| Lifting Height | Load Center | Maximum Load Capacity |
|---|---|---|
| [1300] mm | [400] mm | [1000] kg |
| [1500] mm | [400] mm | [850] kg |
| [1600] mm | [400] mm | [750] kg |
Actual load capacity varies according to lifting height, load center, mast configuration and operating conditions. Please refer to the applicable load capacity chart before operation.
Widened Shock-Absorbing Universal Wheels
The machine uses a widened shock-absorbing universal wheel configuration.
This design provides a balance between stability, maneuverability and passability.
The widened wheels help improve stability while the shock-absorbing design helps the machine handle suitable uneven surfaces more smoothly.
Benefits
Improved stability
Better shock absorption
Improved maneuverability
Better ground adaptability
Improved passability
This makes the machine more suitable for mobile operation around delivery trucks, loading areas and customer locations.
Movable Center Wheel for Better Passability
The movable center wheel is another important feature of the Self-Loading Stacker.
It helps the machine adapt to different suitable road conditions and improves overall passability.
The machine can operate on suitable surfaces such as:
Asphalt
Concrete
Warehouse floors
Loading areas
Suitable slopes
The movable center wheel works together with the widened wheels to provide better maneuverability during mobile pallet handling.
Free Lifting Height
The free lifting height is particularly important for a truck-mounted application.
When the forks are raised enough for the pallet to leave the ground, the main body height of the machine remains unchanged.
This helps reduce the vertical space required inside the delivery vehicle.
Advantages of Free Lift
Lower space requirements inside the truck
Better compatibility with cargo compartments
Easier pallet handling
Improved vehicle space utilization
More convenient self-loading and unloading
This feature makes the machine particularly suitable as a Self-Loading Stacker for delivery trucks.
Compact Split Design
The entire machine adopts a compact split design.
The compact structure reduces the amount of cargo space occupied when the stacker is transported together with the goods.
When required, the machine can be simply disassembled and packed for transportation.
Key Benefits
Compact structure
Reduced truck space occupation
Easy transportation
Simple disassembly
Efficient packaging
Better container utilization
According to the specified packaging configuration, up to 36 units can be loaded into a 20-foot container.
This is particularly valuable for exporters, distributors and dealers who need to optimize container transportation costs.
Lightweight Design
The stacker adopts an overall lightweight design.
A lightweight structure makes the machine easier to maneuver and reduces the burden of carrying additional equipment on a delivery truck.
For a truck-mounted application, equipment weight is especially important because the stacker itself must be transported together with the cargo.
Benefits
Easy maneuverability
Reduced operator effort
Easier vehicle transportation
Lower space requirements
Flexible mobile operation
Fork Tip Guide Angles
The fork tips feature three-sided guide angles.
These guide angles make it easier for the forks to enter pallet openings.
This helps improve pallet pickup efficiency, particularly when operating in limited spaces around trucks or delivery areas.
Benefits
Easier pallet entry
Faster fork positioning
Better low-level passability
Improved pallet handling efficiency
Easier operation in restricted spaces
High-Position Forced Speed Limitation
For improved safety, the truck mounted stacker features forced travel speed limitation when the forks are raised to a high position.
When the forks reach the specified high position, travel speed is restricted.
This helps reduce the risk associated with traveling at higher speed while carrying an elevated load.
Safety Benefits
Reduced high-position travel speed
Better control
Improved load stability
Reduced operating risk
Center Wheel Anti-Disengagement Design
The center wheel anti-disengagement design is specifically valuable for truck-mounted applications.
When the Self-Loading Stacker is being moved out of a delivery truck, the design helps prevent the machine from unintentionally rolling out of the vehicle.
This reduces the risk of accidental vehicle roll-out and improves safety during unloading.
This feature is one of the important differences between a purpose-built Truck Mounted Stacker and a conventional electric stacker.
Chrome-Plated Support Legs
The support legs use a chrome-plated surface treatment.
The treatment provides:
Higher surface hardness
Better wear resistance
Improved corrosion resistance
Reduced rust risk
Better appearance
This helps improve durability during repeated operation and transportation.
Alloy Steel Construction
The machine uses alloy steel for its structural components.
Alloy steel provides strong structural performance and good durability.
For a mobile stacker that may experience repeated loading, unloading and transportation, a strong structural design is important for long-term reliability.
Benefits
High structural strength
Good durability
Better wear resistance
Reliable load support
Long service life
Energy-Efficient Hydraulic System
The hydraulic system uses an efficient gear pump and electric motor to improve energy efficiency.
The lowering system uses separate control for:
Powered Lowering + Gravity Lowering
When gravity lowering is used, additional electrical energy is not required for the lowering process.
This helps reduce unnecessary battery consumption and extend operating time.
Energy-Saving Features
Efficient gear pump
Efficient electric motor
Separate powered and gravity lowering
Lower energy consumption
Longer operating duration
Reduced operating costs
Multiple Battery Options
The Self-Loading Stacker supports multiple battery configurations.
48V / 25Ah Maintenance-Free Lead-Acid Battery
This provides an economical solution for regular mobile pallet handling.
48V / 30Ah Quick-Change Battery
For applications requiring rapid battery replacement, the optional quick-change battery can be replaced in approximately 10 seconds.
| Battery Option | Voltage | Capacity | Main Advantage |
|---|---|---|---|
| Maintenance-Free Lead-Acid Battery | 48V | 25Ah | Economical and maintenance-free |
| Quick-Change Battery | 48V | 30Ah | Approx. 10-second replacement |
Actual battery performance, charging time and operating duration depend on the selected configuration and working conditions.
Safety Design
The Truck Mounted Stacker incorporates several safety-oriented design features for both vehicle-mounted and ground-level operation.
| Safety Feature | Function |
|---|---|
| High-Position Speed Limitation | Restricts travel speed when forks are raised |
| Center Wheel Anti-Disengagement | Helps prevent unintended roll-out from the truck |
| Widened Wheel Configuration | Improves stability |
| Movable Center Wheel | Improves passability |
| Alloy Steel Structure | Provides strong structural support |
| Fork Tip Guide Angles | Facilitates pallet entry |
| Controlled Lowering | Supports controlled fork movement |
| Electric Control System | Provides convenient operation |
Specific electrical protection and safety functions should be confirmed according to the final configuration.
Product Specifications
1 Ton Fully Electric Truck Mounted Stacker Specifications
| Item | Specification |
|---|---|
| Product Type | Fully Electric Truck Mounted Stacker / Self-Loading Stacker |
| Model | [CDD-10E] |
| Rated Load Capacity | 1,000 kg |
| Load Center | [400] mm |
| Lifting Height | [1500] mm |
| Overall Length | [1603] mm |
| Overall Width | [852] mm |
| Overall Height | [1866] mm |
| Fork Length | [1195] mm |
| Fork Width | [190] mm |
| Minimum Turning Radius | [1500] mm |
| Travel Speed | [3.5] km/h |
| Lifting Speed | [55] mm/s |
| Lowering Speed | [100] mm/s |
| Drive System | 48V DC Brushless Control System |
| Lifting Motor | [1.6]KW |
| Driving Motor | [0.8]KW |
| Hydraulic Pump | Efficient Gear Pump |
| Battery Type | Maintenance-Free Lead-Acid / Quick-Change |
| Battery Voltage | 48V |
| Battery Capacity | 25Ah / 30Ah |
| Charger | [Available] |
| Brake System | [Electronic] |
| Wheel Configuration | Widened Shock-Absorbing Universal Wheels + Movable Center Wheel |
| Mast Type | [Duplex] |
| Travel Mode | Electric |
| Lifting Mode | Electric |
| Free Lift | Available |
| Net Weight | [320] kg |
| Container Loading | Up to 36 units / 20ft Container* |
Actual container loading quantity depends on the final disassembly and packaging configuration.
Core Advantages
Purpose-Built Truck Mounted Stacker
Designed to travel with delivery vehicles and provide pallet handling capability at customer locations.
Self-Loading Capability
Allows delivery operators to carry their own pallet handling equipment and reduce dependence on unloading equipment at destinations.
48V Brushless Drive
No carbon brush replacement and lower energy consumption compared with traditional brushed motors.
1,000 kg Capacity
Suitable for handling common palletized goods in logistics and delivery operations.
Excellent Passability
Widened shock-absorbing wheels and movable center wheel improve maneuverability and road adaptability.
Free Lifting Height
Helps reduce vertical space requirements inside the delivery vehicle.
Compact Split Design
Reduces truck space occupation and allows convenient disassembly for transportation.
Fast Battery Replacement
Optional 48V/30Ah battery supports approximately 10-second replacement.
Truck Unloading Safety
Center wheel anti-disengagement design helps prevent unintended roll-out from the truck.
Energy Efficient
Efficient gear pump, electric motor and gravity lowering help reduce energy consumption.
Why Choose the 1 Ton Truck Mounted Self-Loading Stacker?
Your Forklift Travels With Your Truck
The biggest advantage is that the Truck Mounted Stacker travels together with the delivery vehicle.
The operator does not need to depend on a forklift at every customer location.
Ideal for Last-Mile Pallet Delivery
For businesses delivering palletized products to multiple customers, the Self-Loading Stacker provides handling capability wherever the truck goes.
Reduce Dependence on Customer Equipment
Not every customer has a forklift or loading dock.
Carrying a Self-Loading Stacker with the truck provides greater independence during delivery.
Save Valuable Cargo Space
The compact split design and free lifting structure help minimize the space occupied inside the delivery vehicle.
Reduce Transportation Costs
The machine can be disassembled for transportation, with up to 36 units capable of being loaded into a 20-foot container according to the specified packing configuration.
Typical Applications
Logistics & Distribution
Mobile pallet handling for distribution fleets.
Last-Mile Delivery
Unloading palletized products directly at customer locations.
Retail Distribution
Delivering palletized goods from distribution centers to retail stores.
Manufacturing Delivery
Transporting components, raw materials and finished products between facilities.
Building Material Distribution
Handling suitable palletized building materials during delivery.
Warehouse-to-Customer Delivery
Providing mobile pallet handling from warehouse to final destination.
Truck Mounted Stacker vs Self-Loading Stacker
Truck Mounted Stacker describes the equipment's vehicle-mounted application, while Self-Loading Stacker emphasizes its ability to travel with a delivery truck and provide independent pallet loading and unloading at the destination.
Frequently Asked Questions
What is a Truck Mounted Stacker?
A Truck Mounted Stacker is a compact electric stacker designed to travel with a delivery truck and provide pallet handling capability at different delivery locations.
What is a Self-Loading Stacker?
A Self-Loading Stacker is a mobile pallet handling machine that allows a delivery vehicle to carry its own loading and unloading equipment, reducing dependence on forklifts or loading equipment at the destination.
Is this machine fully electric?
Yes. Both travel and lifting are electrically powered.
What is the load capacity?
The rated load capacity is 1,000 kg / 1 ton.
Why use a Self-Loading Stacker?
It allows delivery operators to carry their own pallet handling equipment, making it easier to unload pallets at locations where forklifts or loading docks are unavailable.
Can it operate on asphalt?
Yes. The wheel system is designed to provide good passability on suitable asphalt, concrete and other appropriate surfaces.
Can it operate on slopes?
It can operate on suitable slopes within the manufacturer's specified operating limits. Actual capacity depends on load, gradient and surface conditions.
What is the free lifting height?
Free lifting allows the forks to raise the pallet clear of the ground while keeping the main body height unchanged, reducing vertical space requirements inside the truck.
Can the machine be disassembled?
Yes. The compact split design allows the machine to be disassembled for transportation and packaging.
How many machines can fit in a 20-foot container?
According to the specified packing configuration, up to 36 units can be loaded into a 20-foot container.
How fast can the battery be replaced?
The optional 48V/30Ah quick-change battery can be replaced in approximately 10 seconds.
Does it have protection when unloading from the truck?
Yes. The center wheel anti-disengagement design helps prevent the machine from unintentionally rolling out of the truck.
Does travel speed change when the forks are raised?
Yes. A forced speed limitation is provided when the forks reach a high position.
A Mobile Solution for Self-Loading Pallet Delivery
The 1 Ton Fully Electric Truck Mounted Stacker combines the functions of a compact electric stacker with the mobility required for delivery operations.
Its 48V brushless drive system, free lifting height, movable center wheel, widened shock-absorbing wheels, compact split design, lightweight construction and truck-mounted safety features make it particularly suitable for mobile pallet handling.
As a Self-Loading Stacker, it allows delivery companies to carry their own pallet handling equipment with the truck, reducing dependence on forklifts at customer locations.
Whether you need a Truck Mounted Stacker, Self-Loading Stacker, 1 Ton Electric Stacker or mobile pallet handling solution, this machine provides a practical option for logistics, distribution and last-mile pallet delivery.
Request a Quote
Looking for a 1 Ton Truck Mounted Stacker or Self-Loading Stacker?
Tell us your:
Truck type
Cargo compartment dimensions
Pallet size
Pallet weight
Required lifting height
Daily operating frequency
Battery requirements
Road conditions
We can recommend the appropriate 1 Ton Fully Electric Truck Mounted Stacker configuration and provide technical specifications, battery options, customization solutions and a quotation.
Contact us today to find the right Truck Mounted Stacker and Self-Loading Stacker for your mobile material handling needs.
